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AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Management of Change (MOC) | 8-12% | - MOC Process Requirements - Technical Review and Risk Assessment - Personnel and Organizational Changes - Temporary vs. Permanent Changes |
| Emergency Planning and Response | 5-10% | - Emergency Response Planning - Inherently Safer Design Principles - Safety Instrumented Systems (SIS) - Containment and Mitigation Barriers |
| Process Safety Management Systems | 15-20% | - Management Leadership and Commitment - Elements of PSM Systems - Policy and Strategic Planning - Continuous Improvement Frameworks |
| Regulatory Compliance and Auditing | 5-10% | - Process Safety Auditing Techniques - EPA RMP Regulations - Compliance Verification Methods - International Process Safety Standards - OSHA PSM Requirements |
| Process Safety Engineering Fundamentals | 15-20% | - Fire and Explosion Dynamics - Thermodynamics and Reaction Hazards - Toxicology and Exposure Assessment - Equipment Design and Integrity - Chemical Process Safety Fundamentals |
| Incident Investigation and Learning | 10-15% | - Incident Classification and Severity - Investigation Report Development - Root Cause Analysis Methods - Lessons Learned and Knowledge Management - Trending and Performance Metrics |
| Risk Assessment and Analysis | 20-25% | - Event Tree Analysis (ETA) - Quantitative Risk Assessment (QRA) - Hazard Identification (HAZID) - Bow-Tie Analysis - Layer of Protection Analysis (LOPA) - Hazard and Operability Analysis (HAZOP) - Fault Tree Analysis (FTA) |
| Operating Procedures and Practices | 10-15% | - Standard Operating Procedures (SOPs) - Permit-to-Work Systems - Startup and Shutdown Procedures - Operations Training and Competency - Safe Work Practices |
AIChE CCPS Process Safety Professional Certification Sample Questions:
Question 1
A contract company that has never worked at your site is the only contract company technically capable of performing a critical task at your site. The contract company's safety record is well below your company's safety performance criteria. What activities do you take while they are working on-site? (select all that apply)
A. If significant safety issues occur, stop all of the contract company work at the site and discuss/retrain as needed
B. Investigate and document any safety issues with the contract company activities
C. Participate in job pre-plan activities daily with the contract company workers to understand the work they will be performing and their plan to do it safely
D. Meet with the management of the contract company after the completion of the project to discuss their safety performance onsite
E. Conduct frequent observations of the worksite and stop any unsafe work, then provide timely feedback to the contract company on the observed safety issues
Question 2
During a Risk Based Process Safety audit, one operator states that refresher training should be provided more frequently. What actions should the auditor take? (Select all that apply)
A. The auditor should classify this as a finding. No additional information is required
B. The auditor should record this input, but not classify this as a finding based on a single observation
C. The auditor should not classify this as a finding because the operator should not have been interviewed
D. The auditor should interview additional operators before deciding whether to classify the observation as a finding
Question 3
To maintain a dependable Operational Readiness practice (select all that apply):
A. Focus the procedure on major process changes
B. Determine scope of readiness reviews
C. Involve competent personnel
D. Ensure consistent implementation
Question 4
Which of the following is not a leading metric for emergency management?
A. Number of realistic emergency response drills in past year
B. Number of actual process safety incidents in past year
C. Number of revisions to emergency response plans in past year
D. Number of trained emergency response team members on each shift
Question 5
All three flammable gas detection alarms have indicated in the control room the presence of a flammable vapor in the containment area below a horizontal butane storage tank. The correct operator response to this emergency would include (select all that apply):
A. Remotely isolate the inlet and outlet lines of the butane tank, if this capability exists
B. Notify management of the situation
C. Notify workers to leave the butane tank area
D. Remotely activate the tank area deluge system, if one exists
E. Deploy an operator with a combustible gas meter to determine the extent of the flammable cloud
Solutions:
| Question 1 Answer: A,B,C,E | Question 2 Answer: B,D | Question 3 Answer: B,C,D | Question 4 Answer: B | Question 5 Answer: A,B,C,D |






